lean manufacturing training courses
lean assessment
4 hours
Description: A Lean Gap analysis is performed on your company
What will be learned:
• Participants will learn how to identify the company's strengths and weaknesses and how to effectively address those opportunities.
lean executive overview
4 hours
Description: A Lean Overview that discusses the principles of lean for senior leadership.
What will be learned:
• Executives and managers will learn the principles of lean and how to apply them to their
business strategy to increase productivity and profitability.
lean 101 training
8 hours
Description: Workshop with part lecture and simulation to learn the basics of lean manufacturing
What will be learned:
• Participants will learn the principles of lean and how to apply them in the workplace environment to begin your continuous improvement journey.
lean leadership
8 hours
Description: Customized training course for senior leaders to sustain their lean transformation.
What will be learned:
• Leaders will learn how to understand the Lean principles and be able to maintain the
transformation. Learn the fundamentals of Lean and acquire the ability to influence and change the mindset of employees to embrace lean.
change management
8 hours
Description: Customized training course for organizational change through individual change.
What will be learned:
• The Prosci ADKAR® Model is one of the two foundational models of the Prosci Methodology, in addition to the PCT Model . The word “ADKAR” is an acronym for the five outcomes an individual needs to achieve for a change to be successful: Awareness, Desire, Knowledge, Ability and Reinforcement.
change management overview for leadership
4 hours
Description: Customized training course for senior leaders to sustain organizational change.
What will be learned:
• Leaders will learn how to understand the Prosci ADKAR model and be able to maintain
the transformation. Learn the fundamentals of Change Management and acquire the ability to influence and change the mindset of employees to embrace the ADKAR concept.
5s System - production environment
8 hours
Description: Workshop focused on the production environment and how to create a clean and organized workplace.
What will be learned:
• Participants will learn the concepts of the 5S system and then apply them to transform a
cluttered, disorganized area into a clean, organized and orderly workplace
5s system - system organization
8 hours
Description: Workshop focused on the office or department area and how to create a clean and organized workplace
What will be learned:
• Participants will learn the concepts of the 5S system and then apply them to transform a
cluttered, disorganized area into a clean, organized and orderly workplace.
kaizen event training
4 days
Description: Training event focused on learning and applying the tools to create process improvement and maintaining a lean enterprise.
What will be learned:
• Participants will learn the benefits of a Kaizen Event that include the following: reduce
cycle time, increase profits, reduce inventory, increase employee satisfaction, reduce costs, increase customer satisfaction, increase capacity, improve quality, improve lead time, and increase productivity
value stream mapping
2 days
Description: Workshop focused on the powerful value stream mapping tool for eliminating non-value added activities.
What will be learned: Participants will learn to create a current state map and find non-value added and value added activities.
mistake proofing
8 hours
Description: Workshop that addresses the common practice to keep fixing the same thing over and over. As a result operators become experts at fixing rather than preventing root cause of problems from process variation. This hands-on course provides the background and skills necessary to lead effective root cause analysis.
What will be learned:
• Participants will learn how to apply several techniques to detect, identify, analyze, and
solve performance problems by understanding variation and uncovering the root causes.
facility layout
8 hours
Description: Workshop that addresses manufacturing operations experiencing capacity constraints and how to benefit from an improved plant layout.
What will be learned:
• Participants will learn the principles of lean flow to improve plant layout.
pull kanban systems
8 hours
Description: Workshop that defines how Pull KanBan systems control the flow of resources in a production process.
What will be learned:
• Participants will learn how to reduce overall inventory, work in progress (WIP), reduce
order turnaround time, increase customer satisfaction and improve cash flow
root cause analysis
8 hours
Description: Workshop that defines the process of discovering the root causes of problems in order to identify appropriate solutions.
What will be learned:
• Participants will learn how become more effective systematically to prevent and solve
underlying issues rather than just treating ad hoc symptoms and putting out fires.
toyota kata
8 hours
Description: Workshop that defines developing the skills to thrive in today’s constantly changing marketplaces.
What will be learned:
• Participants will learn how to ensure continued success in complex, dynamic, and
unpredictable conditions.